CIP Optimization
Leads to Productivity Enhancements in Fermentation PlantFinancial Impact: $5 MM Revenue Potential Annually/Skid
People
Reduced clean-in-place (CIP) time by 31%, which allowed for higher productivity without the need to increase labor.
Planet
Improved CIP procedures led to decreased wastewater generation and increased membrane life by 20%.
Profit
Increased production uptime enabled $5 MM/skid in improved revenue with a quick return on investment.
The Challenge
In order to meet increasing volume demands from the market, a leading fermentation plant was struggling to identify ways to increase productivity without also increasing labor and other operating costs.
The Solution
In collaboration with the client, the team…
- Completed a discovery audit to fully understand the nuances of the client’s process
- Optimized the CIP program, eliminating the need for two flushes per skid
The Overall Impact
Reduced CIP cycle time and improved system uptime led to an increase in top line revenue potential by over $5 MM/skid annually and improved overall profitability for the client.
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